ENGINE: We've owned our camper van since June 2000. The T3 (or T25 in the UK, or Vanagon in the US), is almost a modern vehicle. 

In ours the original engine was a 1588 turbo diesel which was fast approaching the end of its traditionally short life of only about 100,000 miles, (if you're lucky - some are and manage to double that figure). 

Perhaps its life is so short because it has to be inclined in order to fit into the engine compartment, (thereby increasing engine wear?), but the fact is that the van weighs 1.7t empty, (with the fitted furniture), and about 2.4t. when loaded up for a long holiday. All that amounts to a lot of hard work for a 1588cc engine! (The maximum gross weight is 2.6t). 

We had the original engine replaced with a "reconditioned" one, (until the invoice was made out and it read, "replacement"). It was supplied and fitted by a firm in Accrington, Lancs, UK. And I really don't mind telling you which firm that was). That engine lasted out the 12mth warranty plus one month until about 4am, late August 2001, between Exeter and Leeds, (on our way back from the most disorganised and possibly corrupt blues festival in Britain), the engine started to die a horrible, consumptive death. But I got home, of course). 

Anyway, the good thing about opinions is that they can't really be wrong, can they. What I think is that a diesel engine, although ours is relatively ancient in design, is in principle far more mechanically sound than a petrol.

Now we've a new turbocharger and a superb VEGE remanufactured 1588cc diesel engine, (from Holland via Derbyshire). (I asked them and Vege is correctly pronounced Vay-gay).

 

TURBOCHARGER: I am now convinced of the importance of allowing 

  • 1 minute of tick over before setting off with a cold engine, and 
  • 2 mins at the end of a journey to allow the turbo to "simmer". 

This is to avoid the turbo having to work, (hard), without enough oil. A worn / damaged turbocharger can destroy a tired engine very quickly. 180304 from "Tex Ritter": "All mechanics, HGV ones for sure, are trained to remember that: 

  • a turbo is usually the last component to receive oil from the gallery therefore 
  • a turbo engine should never be revved immediately after firing up. 
  • It's always better to let the oil get around to the turbo before you drive off. 
  • Just before you switch off, it's better to let the engine revs die right down, (for a moment or two, thus giving the turbo time to slow down - remember the turbo revs a lot higher than the engine) otherwise........
  • you'll cut off what would be a highly revving turbo from its oil feed."

From Mark on 070105: "Now on lots of new HGV's there are turbo timers which can be adjusted to between 1 and 15 mins, I believe. You turn the key, the motor runs until the turbo timer runs out then automatically shuts off the motor, allowing the turbo to wind down to an acceptable speed. Having said that, I believe that there is a new breed of turbos with ceramic bearings which don't need oil lubricant and are unaffected in the same ways as the older ones."

 

GEARBOX: After some sort of dispute, I've been asked by the firm which supplied my final and very good gearbox, to remove details of the individual who did the work, so let's say that...........

In August 05 XXXX quite quickly rebuilt for us a gearbox which is utterly superb.

It was fitted (with a short shifter kit) by Simon Baxter at Brickwerks, Huddersfield.

The five speed gearboxes are quite likely to be troublesome, but they do at least keep the revs down by about 500 in 5th. Our original gearbox was slipping out of 2nd on over-run so when the "replacement engine" was replaced we had a (so-called) reconditioned gearbox fitted as well. Makes sense, doesn't it?

  • It was dreadful. 

  • We had it replaced under warranty. 

  • The next gearbox nearly disintegrated in the Western Isles so 

  • We had that replaced under warranty too. 

  • That replacement gearbox always rattled in 5th, then in 4th as well and in warmer weather it was prone to jam in 3rd. At 11.50pm on a Saturday in May 2005 in rural France it jammed again - while cautiously trying to pull it into neutral the gear lever snapped off. 

I have learnt, at last, that there might be no such thing as a properly reconditioned 5 speed gearbox for this model.

Rebuilt is better, I'm told.

  • July 2005: VW have just quoted me £1231 for a rebuilt / recond. exchange gearbox and told me that there isn't one anywhere in the UK! 

  • 090805: Vege of Chesterfield no longer supply them, "too old".

 

Most of our very major mechanical work was done by Mel Pearce and Mike Rigby of Fleetwood, Lancs., UK. They are NOT responsible for supplying poor quality parts. Want to know who was? Just ask! 

The obsessive-compulsive nature of VW campervan ownership has caused us to spend on it rather more than a sane person would on a less addictive mode of transport, (see Costs).

 

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